Complex control system eliminates downtime: Automated Control Technologies' innovative use of leading-edge automation technologies inspired readers of Control Engineering and design news to choose the company's redundant control tilt-tray sorting system as the winner of the 2004 extreme machines award, sponsored by Rockwell Automation.(EXTREME MACHINES: ADVERTISEMENT)(Advertisement)

Control Engineering, April, 2005

Any complex control system, or even a simple one for that matter, requires some degree of redundancy to minimize key failure points. Engineers at Tempe, AZ-based Automated Control Technologies (ACT) implemented redundancy in every hardware and software aspect of a paper bundling and delivery system for The New York Daily News, one of the five largest newspapers in the U.S. Since other companies had tried to provide an acceptable system without success, the approach that ACT engineers took is worth a closer look.

According to Ken Reagan, one of ACT's engineers, using coinage, or smaller package bundles of 15,20, or 25 papers instead of normal bulk bundles of 50 or 75 papers (depending on the thickness of the paper), was a key design aspect of the system. ACT...

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