Smarter manufacturing: manufacturing intelligence brings benefits from the bottom up at SHOWA Denko, MacSteel, and Chevron. (Plant Optimization).

MSI, June, 2003 by Terreri, April

For all the talk about enterprise performance management, for some companies, performance may be getting its biggest nudge at the plant-floor level with a new generation of manufacturing intelligence solutions. The software packages that fall under this banner vary, but their users, instead of talking technology, can list tangible benefits--like less scrap.

"Because we monitor our processes on a real-time basis, and fine-tune them, we have drastically reduced our scrap levels," says Mark Little, systems engineer for Ridgeville, S.C.-based SHOWA Denko Carbon.

Scrap in one process had been running as high as 5 percent for the company, which produces large-diameter, ultrahigh-power graphite electrodes under a month-long manufacturing process. The...

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