Frozen pie line is one cool system: robots and vision-based quality system provide overall efficiency of 99.7%.(FIELD REPORTS)(Bama Companies Inc.)

Food Engineering, January, 2009

The Bama Companies, 2004 recipient of the Malcolm Baldrige National Quality Award, has been making handheld turnovers and pies for more than 40 years. Recently, it installed an 18-robot system with a vision-based quality system to package pies as they arrived from processing.

Several potential suppliers were evaluated for this automation project. "Bama chose to partner with Sigpack due to the flexibility the robot system offered, by picking the pies directly from the main belt and placing them into the cases," says Bama's Vice President of Engineering Randy Roark. "Others were suggesting row distribution solutions, which involved multiple steps and greater complexity. Sigpack streamlined the process."

Challenges in the project included a frozen...

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