Clean room application with 100% supply air and exhaust with energy recovery system:—commissioning and project closeout checklist

Engineered Systems, Sept, 2005 by Amanda McKew

Equipment type: Air-handling unit, AHU-1 Equipment designation: 100% supply air system Bar code designation: 1111111 Area served: cGMP clean room facility Equipment location: Outdoor, on roof, at column line A-141

SPECIFICATION REVIEW

* Confirm Division 1 mechanical requirements (O&M manuals, record drawings, etc., have been submitted).

* Confirm Division 15 mechanical requirements have been met.

* Confirm Division 16 electrical requirements have been met.

* Confirm Division 17 building automation requirements have been met.

DRAWING REVIEW

* Confirm equipment complies with shop drawing submittal.

* Confirm equipment and distribution complies with standard details.

* Review trade contractor's punchlist.

* Review contractor startup sheets.

* Review building automation points list checkout.

* Complete exterior site inspection punchlist.

* Review water balancing report data-to-actual performance (pressure gauge readings, flow meter readings, etc.).

* Review air balancing and temperature operating data (cfm/fan, discharge temperature/fan, and multipoint temperature readings across AHU-1 components.

BUILDING SYSTEM DEMONSTRATION

* Commissioning engineer facilitates functional performance tests.

* Spot-check system training during the functional performance tests.

* Spot-check O&M manuals during the functional performance tests.

* Maintain corrective action log and necessary retesting.

* Document noise levels per local code.

* Complete final commissioning report.

cGMP VALIDATION

* Compile IQ (installation qualification) documents into an electronic file folder for support data in validation process.

* Compile OQ (operational qualification) documents into an electronic file folder for support data in validation process.

* Compile PQ (performance qualification) documents into an electronic file folder for support data in validation process.

* Include commissioning final report documents into an electronic file folder for support data in validation process.

LEED[R] CERTIFICATION COMPLIANCE

* Complete recommissioning manual.

* Confirm LEED[R] energy optimization software and associated system simulation is programmed and is trending.

* Confirm LEED measuring and verification plan is programmed and is trending.

* Confirm 10-month warranty meeting to revisit site and discuss lessons learned, etc.

DOCUMENTATION TO BUILDING MANAGER

* Transfer final commissioning report including:

** DID

** Prefunctional performance test checklists

** Seasonal FPT demonstration

** "Scrubbed" FPT narratives for future use

** Meeting minutes

** Project photograph log and associated photographs

* Transfer CAD-layered record drawings.

* Transfer CAD-layered facility management drawings.

* Transfer barcoded equipment database.

* Confirm equipment and terminals are bar-coded.

* Post electrical one-line diagram (laminated) within AHU-1 service section.

* Post AHU-1 system flow diagram, space pressure flow diagram and TAB flow diagram (laminated) within AHU-1 service section.

* Transfer barcode scanner.

* Transfer CMMS software with/or equipment database.

* Transfer planned maintenance workorders.

* Transfer service contract.

* Transfer recommissioning manual.

* Transfer ownership of laptop or tablet computer with Internet access to AHU-1 control panel CP-1 for off-site monitoring.

* Transfer recommended operating budget.

[] CENTRAL EQUIPMENT

[] TERMINAL EQUIPMENT AND SPACE

[[check]] PROJECT CLOSEOUT

If you have any comments, suggestions, or questions regarding this designer checklist, contact Amanda McKew at amckew@rdkengineers.com. This column is meant to provide some basic guidelines for good design. Always consult all necessary codes and resources relevant to each particular project.